Application analysis of high-frequency welded pipe equipment for high efficiency and energy saving
Relatively speaking, the production line of welded pipe production enterprise power consumption is high frequency welded pipe equipment. Therefore, the efficiency of high-frequency welded pipe equipment directly affects the amount of energy consumption per unit of the enterprise, the production cost of the enterprise has a direct role in determining the efficiency of high-frequency welder power consumption is constrained by many external factors.
High-frequency welded pipe equipment to achieve high efficiency and energy saving of the main application measures include.
1. Adopt frequency conversion control technology to realize the matching of welded pipe production and power consumption, and supply power on demand.
2. The use of energy recovery device, the welding process of invalid energy recycling, reduce losses.
3. Optimize the electrode structure design to concentrate the power and reduce the leakage loss.
4. Improve the power supply control circuit to improve the power factor and reduce no-load loss.
5. Strengthen the maintenance of electrical components of the equipment to ensure good contact and reduce contact resistance loss.
6. Precisely control the welding pressure, to avoid the waste of energy caused by excessive pressure.
7. Reasonably set up the automation system to avoid energy waste during manual operation.
8. Use the waste heat for preheating, reduce the starting current, and realize energy reuse.
9. Choose new energy such as photovoltaic power supply to reduce operating costs.
10. Regularly test the energy efficiency parameters of the equipment to assess the energy-saving effect.
Through these means, the overall efficiency of high-frequency welded pipe equipment can be improved to achieve the goal of energy saving.